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Heavy Machinery Meets AI

Daniel Stier

Summary.   

Until recently most incumbent industrial companies didn’t use highly advanced software in their products. But now the sector’s leaders have begun applying generative AI and machine learning to all kinds of data—including text, 3D images, video, and sound—to create complex, innovative designs and solve customer problems with unprecedented speed. Success involves much more than installing computers in products, however. It requires fusion strategies, which join what manufacturers do best—creating physical products—with what digital firms do best: mining giant data sets for critical insights. There are four kinds of fusion strategies: Fusion products, like smart glass, are designed from scratch to collect and leverage information on product use in real time. Fusion services, like Rolls-Royce’s service for increasing the fuel efficiency of aircraft, deliver immediate customized recommendations from AI. Fusion systems, like Honeywell’s for building management, integrate machines from multiple suppliers in ways that enhance them all. And fusion solutions, such as Deere’s for increasing yields for farmers, combine products, services, and systems with partner companies’ innovations in ways that greatly improve customers’ performance.

For more than 187 years, Deere & Company has simplified farmwork. From the advent of the first self-scouring plow, in 1837, to the launch of its first fully self-driving tractor, in 2022, the company has built advanced industrial technology. The See & Spray is an excellent contemporary example. The automated weed killer features a self-propelled, 120-foot carbon-fiber boom lined with 36 cameras capable of scanning 2,100 square feet per second. Powered by 10 onboard vision-processing units handling almost four gigabytes of data per second, the system uses AI and deep learning to distinguish crops from weeds. Once a weed is identified, a command is sent to spray and kill it. The machine moves through a field at 12 miles per hour without stopping. Manual labor would be more expensive, more time-consuming, and less reliable than the See & Spray. By fusing computer hardware and software with industrial machinery, it has helped farmers decrease their use of herbicide by more than two-thirds and exponentially increase productivity.

A version of this article appeared in the March–April 2024 issue of Harvard Business Review.

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